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Another feature that I think is really cool is the built-in dust extraction system on the plunge base. I can say that my expectations have been greatly exceeded. I think the extra expense is well worth it. Recently, I used the router to trim sheathing on a shed project and was amazed at how quickly this unit and a 1/2 x 3" straight cutting bit could trim the edges on 8' ply and OSB panels, giving perfect edges on the shed cladding. I have used both bases and I'm impressed by how smoothly and quickly the bases can be switched out. While cutting down a bunch of MDF using a template, I noted a huge amount of fine dust produced by the router. A true dust collection system would help here.
MDF dust is probably the worst for clogging ShopVac filters. Overall, I think this is a very capable router package and one that will likely serve me for years of wooodworking projects. The clear base makes template work go very smoothly. My main project that I purchased it for was a rather complicated loudspeaker design involving lots of templates, MDF, solid cherry, veneer, etc. Combined with good bits, the PC has produced wonderful results. I also used the unit for trimmning veneer edges with excellent and precise results.
Then, I read the manual and discovered how to use the dust extractor with my ShopVac. Yes, this is a bit more expensive than other offerings, but the feeling of quality was evident the first time I opened up the package. I purchased the Porter-Cable 893PK package here on Amazon.Com and couldn't be happier. The soft-start feature is really nice because there is really no kick back, despite such a powerful motor. This was very effective in eliminating most of the dust, although it required frequent cleaning of the ShopVac filter.
2) Keep the machine cool if enclosed in a table. 3) Don't buy cheap bits that break and fall into the housing.TA It carries away most of the dust and stops debris from being thrown up and out at you. if you enclose it in a table and don't provide adequate ventilation for it to keep cool, it will burn up.The new dust extraction system (optional) for the fixed base is impressive. The soft start and variable speed are nice upgrades to the older P/C and the additional Hp is nice too. Great product for both the router table & hand work. This is a powerful tool that does develop heat. Keep up the great work P/C.Advice to others who had problems: 1) Read the owners manual.
Plunger had to be sent into the manufacturer upon receiving it for repair. Router does it's job. It wouldn't slide or lock lock.
I have the fixed base mounted in router table. I really love having this dual purpose. It is very simple to remove motor and place in plunge base when I need to use it outside of the router table.
My only concern/gripe is with the rubber sleeve on the plunge base. The power is ample and it starts and stops very smoothly. I was not planning on purchasing a PC router b/c many of them do not have the spindle lock. I was able to slide it back in place but am not convinced that it won't be a continuous issue.
I hope PC can help me fix it. Overall I am very satisfied. I don't spend hours everyday in my shop but I like to purchase top of the line tools, and this falls into that category, so when I am working on a project, I get good results. It worked like a champ. The dust collection was amazing, probably sucking away 95% of the chips. I do plan to contact PC and see what they recommend. The bit changing is easy with the spindle lock mechanism.
If I can solve the sleeve problem this becomes a 5 star rating. I purchased this router for the intial job of routing a juice line on a maple cutting board. While changing the plastic converter to connect my duct collection hose, the sleeve dropped down which if left in that position would allow dust to get into the mechanism. I stumbled upon this particular PC model and ordered it right away.
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